Truss #10


10 trusses up!

Truss #8


This is how we connect the hoist to the center of the truss.


Once the truss is lifted above the support beams (which the truss clears by one inch)  one end is pulled over the beams.  Gandalf stands on that side of the truss to hold it in place.  He presses the lift button so the other end clears the support beams and I pulled the truss into place while he lowers the truss so it rests on the support beams.


Looking up at the truss restign on the edge of the support beams.  Next we each get on top of a container and hook up a come-a-long and start dragging the truss into place.


Eight trusses in place.  Yay!

Shade good!


Gandalf is starting to weld the angle iron pieces between the trusses that will support the plywood roof.   He is not quite the desert rat as me so he built this movable shade structure that slides along the truss as he welds.

Staying cool


A question I get often is: How do you stay  cool working during the summer when temp reach 100+ and often 110+?  Answer: I don’t.  I get very hot dressed in heavy welding clothes.  I sweat a ton!  I drink two tons of water.  The line on the ground behind me is a garden hose that is on and ready to go (why? see below).


After working this last Sunday I went for a mountain bike in the afternoon at Brown’s Ranch in Scottsdale to cool off.  It has many miles of great trails.  I had the whole place to myself.


About an hour into my ride I stopped to pickup this saguaro fruit off the ground for a quick tasty snack.  As I looked to the northwest I could see a plume of smoke in the vicinity of our home.  I called Maggie at home.  She went outside and told me the fire was about 1 mile to the west and the air was getting smokey.   Raced back to the trailhead and drove back home.  Luckily the fire department was able to quickly contain this plumber started fire.  A garage and casita burned to the ground.  Other recent fires quickly cosumed 1000 acres and destroyed serveral homes.

When welding outside I always thoroughly wet down any nearby vegetation.  I do this every 10 minutes to make sure the plants and ground stay wet.

Hot iron!!!

Steel gets a tad toasty when it has been sitting in the sun.  So we had dinner at Stumblina Cantina (and listened to Eddie Roswell singing on their patio) and returned to work at 8 after the sun had set.  Truss number 3 is now in place.

Back to work on the house


I’m back to working on the house.  Today I finished welding truss #3.  We will get it up later this week.

Our climbing gym, Phoenix Rock Gym, was shut down on March 18.  We were finally allowed to reopen on May 13.    We had been using my income from the gym to fund house construction.  During the shutdown I focused on helping folks worse off then us and bringing in some income from Desert Rat Forge and Rope Guy.

On a steel horse we ride


With Gandalf on the east side and me on the west side of the house we used come-a-longs to move the truss into place.  I created a device (I’m calling it a beam horse) that slides over the 5in beam we are sitting on to give us stable foot rests.


Look closely and you can see the beam horse.


The truss is in position.  Nest I will weld it to the four support beams.  Then we will remove the counter weight.

First house truss is up – mostly

We got the first truss lifted up on top the house!  It weighs just under 1200 pounds.

After raising the truss a couple feet we triple check everything to make sure the load is balanced and secure.


Because the truss will be sitting on the bottom cord it is prone to tipping over until is it welded in place.  Gandalf is pointing to the long counter weight temporarily attached to the truss.  This keeps it form tipping over.  It will be removed once the truss is in its final position.


We used come-a-longs to drag the truss into place.


The truss is half way to its final position.  It will be a little trickier moving it the rest of the way.  Good thing we are climbers.

Wanna be house truss

This is the start of the first (& longest) house truss.  It is just over 51ft long.  Once completed it will be lifted up onto the support rails and then dragged to the far end of the house and welded in place.  Since the house is “wedged” shaped each successive truss will be 8 inches shorter than the previous truss.   The 5in square beam under the truss is there only to provide a long flat space to fabricate the truss.

Since the previous post we participated in a very successful Hidden In The Hills Studio Tour and installed lights and shelving in the shop.

Almost ready for roof trusses


Of friend of ours, Dick Mueller, built this model of our house so folks can get a better idea of what our finished home will look like.


Been busy adding the final big beams needed to support the house roof.  Matt is clamping a temporary small beam into place that will hold two verticals in place while they are welded.


Gandalf contemplating his clamping system.


Welding a horizontal beam on top of the two verticals we have clamped.


I have a fireproof welding blanket over my lap so the sparks don’t build up and catch my pants on fire.  The scaffold is holding up the horizontal beam I am welding so I needed to don my rigging gear to get into position.